Types of Non-Destructive Testing

April 14, 2010 by The Sales Manager · Leave a Comment
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The tensile-strength test is innately damaging; in the process of gathering information, the sample is wasted. Though this is not a problem when a safe supply of the sample material is at hand, nondestructive methods are preferred for materials that are expensive or hard to fabricate or that have been shaped into completed or semicompleted items.

Liquids

One common nondestructive test, used to see surface breaks and flaws in metal samples, uses a penetrating fluid, which needs to be brightly dyed or fluorescent. After being rubbed on the surface of the metal sample and set to impress into any surface imperfections, the dye is wiped off, leaving totally revealed markings and imperfections. Similarly, another process, better for nonmetals, uses an electrically charged liquid rubbed on the nonmetal surface. After excess fluid is cleared off, a dry powder of opposite charge is sprayed on the surface of the material and attracted to the breaks. Neither of these tests, however, can find internal breaks.

Radiation

Internal, like external imperfections, can be located under X-ray or gamma-ray techniques in which the radiation passes through the metal and implicates on a subject photographic film. Under some circumstances, it can be possible to target the X rays toward a particular area in the piece, allowing a three-dimensional view of the flaw identity as well as its site.

Sound

Ultrasonic inspection of areas requires transmission of sound waves higher than human hearing range through the test sample. Under the reflection method, a sound wave is targeted over one end of the test material, reflected by the other side, then signalled into a receiver situated at the first part. By isolating a mark or failure in the material, the sound wave is reflected and its movement altered. The actual delay is then a measure of the location of the mark; a map of the piece can then be made to reveal the area and dimensions of the weaknesses. Using the through-transmission method, the transmitter and receiver are placed at opposite sides of the sample; interruptions in the passage of sound waves are found to find and measure flaws. Often a water medium is used by which transmitter, sample, and receiver are immersed.

Magnetism

As the magnetic elements of a sample are largely reflected by its overall form, magnetic methods are used to demonstrate the area and relative geometry of voids and marks. In magnetic testing, a tool is utilized that contains a big length of wire through which flows a steady alternating current (primary coil). Held inside the larger wire is a shorter coil (the secondary coil), to which is secured an electrical measuring tool. The steady current in the initial coil forces electrical current to charge through the secondary coil by the process of induction. When an iron sample is slotted in the secondary coil, acute changes in the secondary current should implicate imperfections in the rod. This technique only isolates changes between sections on the length of a bar and will not isolate longer or continuous defects that often. Another such technique, employing eddy currents induced by a primary coil, also may be used to find imperfections and marks. A steady current is induced within the test sample. Marks that are found in the transmission of the current determine resistance of the test piece; this determination may be measured under better processes.

Infrared

Infrared processes have sometimes been employed to detect material continuity in intricate constructual materials. While testing the durability of adhesive conjoinments between the sandwich core and facing sheets with a ordinary sandwich construction object like plywood, for example, heat is applied to the surface of the sandwich skin item. In the case where bond lines appear to be continuous, those core parts allow a heat sink in the surface sample, and the localised temperatures of the face then spread steadily on the bond lines. Where that bond line is insignificant, disappears, or faulty, however, this temperature should not adapt. Infrared photography of the front shall then reveal the situation and area of the erroneous adhesive. A similar method utilizes thermal coatings that will change hue upon reaching a devised heat.

Lastly, nondestructive testing techniques also are found to reveal a whole determination of the mechanical elements of a test piece. Ultrasonics and thermal procedures seem most promising in this circumstance.

Looking for NDT Brisbane? For Brisbane non-destructive testing, contact Just Inspections today.

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Good Reasons to Pay Your Suppliers on Time

December 21, 2008 by The Sales Manager · 1 Comment
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Many small businesses spend far too much time on debt collection rather than their core business. Over the last 2-3 months I’ve noticed an increasing lag in payment cycles.

If you are in any sort of operation that uses small businesses as service providers or product suppliers it’s well worth your while to pay your bills on time and completely ignore to some “clever” accountants mantra of not paying until the second reminder. Guess what? People are human and they will pay back and pay forward. One way or the other you will pay in the end for screwing around your suppliers.

Here’s why:

1. If you pay on time you will get much better service. I know with my clients, the one’s who pay on time or early get the best service, day or night 365 days per year. These are A-Class clients. They pay on time or early, don’t bitch about the price, and as a result get excellent service and great value for money. They respect me, and I respect them. We both win.

2. If you don’t pay on time you reputation is on the line. Small business owners love to gossip. They slag off any customers who pay late. And with the Internet so freely available, your reputation can become crap overnight with one blog post. This leads into …

3. If you don’t pay on time, you can end up paying a premium. The current cost of money is about 1.5% per month. If your payment reputation is shite, than expect to pay at least 10-15 % more than if it were good or unknown. In some cases bad payers can be locked out of they supply chain completely and have to spend enormous amounts of time to find a new supplier.

With existing suppliers, if you screw them around, they will either add 10% to their next quote, or refer you to a lower-class competitor - hoping to send them broke because you don’t pay when due.

4. If you pay on time your staff don’t get harassed by debt collectors from your supplier’s accounts departments. This is a big source of staff burn-out. If you pay on time your staff won’t have to make up excuses for late payment and may actually start to enjoy their jobs.

In summary, if you want good service, good products, happier staff and ongoing loyalty, pay on time or before time and ignore your accountant’s advice.

What do you think? Why do you like early payment or not?

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